Single Pole Double Throw [ SPDT ] Relay

Single Pole Double Throw [ SPDT ] Relay

An animation illustrating how an SPDT relay works. Clicking the arrow button to reveal an internal cross-section of the relay as it opens and closes. The main parts are all labelled and the circuit symbol is also shown.

The Single Pole Double Throw SPDT relay is quite useful in certain applications because of its internal configuration. It has one common terminal and 2 contacts in 2 different configurations: one can be Normally Closed and the other one is opened or it can be Normally Open and the other one closed. So basically you can see the SPDT relay as a way of switching between 2 circuits: when there is no voltage applied to the coil one circuit “receives” current, the other one doesn’t and when the coil gets energised the opposite is happening.

Pole and Throw:

Circuit symbols of relays. (C denotes the common terminal in SPDT and DPDT types.)

Since relays are switches, the terminology applied to switches is also applied to relays; a relay switches one or more poles, each of whose contacts can be thrown by energizing the coil.

Normally open (NO) contacts connect the circuit when the relay is activated; the circuit is disconnected when the relay is inactive. It is also called a "Form A" contact or "make" contact. NO contacts may also be distinguished as "early-make" or "NOEM", which means that the contacts close before the button or switch is fully engaged.

Normally closed (NC) contacts disconnect the circuit when the relay is activated; the circuit is connected when the relay is inactive. It is also called a "Form B" contact or "break" contact. NC contacts may also be distinguished as "late-break" or "NCLB", which means that the contacts stay closed until the button or switch is fully disengaged.

Change-over (CO), or double-throw (DT), contacts control two circuits: one normally open contact and one normally closed contact with a common terminal. It is also called a "Form C" contact or "transfer" contact ("break before make"). If this type of contact has a "make before break" action, then it is called a "Form D" contact.

The following designations are commonly encountered:

  • SPST – Single Pole Single Throw. These have two terminals which can be connected or disconnected. Including two for the coil, such a relay has four terminals in total. It is ambiguous whether the pole is normally open or normally closed. The terminology "SPNO" and "SPNC" is sometimes used to resolve the ambiguity.
  • SPDT – Single Pole Double Throw. A common terminal connects to either of two others. Including two for the coil, such a relay has five terminals in total.
  • DPST – Double Pole Single Throw. These have two pairs of terminals. Equivalent to two SPST switches or relays actuated by a single coil. Including two for the coil, such a relay has six terminals in total. The poles may be Form A or Form B (or one of each).
  • DPDT – Double Pole Double Throw. These have two rows of change-over terminals. Equivalent to two SPDT switches or relays actuated by a single coil. Such a relay has eight terminals, including the coil.

The "S" or "D" may be replaced with a number, indicating multiple switches connected to a single actuator. For example 4PDT indicates a four pole double throw relay that has 12 switch terminals.

Basic design and operation:

A simple electromagnetic relay consists of a coil of wire wrapped around a soft iron core, an iron yoke which provides a low reluctance path for magnetic flux, a movable iron armature, and one or more sets of contacts (there are two in the relay pictured). The armature is hinged to the yoke and mechanically linked to one or more sets of moving contacts. It is held in place by a spring so that when the relay is de-energized there is an air gap in the magnetic circuit. In this condition, one of the two sets of contacts in the relay pictured is closed, and the other set is open. Other relays may have more or fewer sets of contacts depending on their function. The relay in the picture also has a wire connecting the armature to the yoke. This ensures continuity of the circuit between the moving contacts on the armature, and the circuit track on the printed circuit board (PCB) via the yoke, which is soldered to the PCB.

When an electric current is passed through the coil it generates a magnetic field that activates the armature, and the consequent movement of the movable contact(s) either makes or breaks (depending upon construction) a connection with a fixed contact. If the set of contacts was closed when the relay was de-energized, then the movement opens the contacts and breaks the connection, and vice versa if the contacts were open. When the current to the coil is switched off, the armature is returned by a force, approximately half as strong as the magnetic force, to its relaxed position. Usually this force is provided by a spring, but gravity is also used commonly in industrial motor starters. Most relays are manufactured to operate quickly. In a low-voltage application this reduces noise; in a high voltage or current application it reduces arcing.

When the coil is energized with direct current, a diode is often placed across the coil to dissipate the energy from the collapsing magnetic field at deactivation, which would otherwise generate a voltage spike dangerous to semiconductor circuit components. Such diodes were not widely used before the application of transistors as relay drivers, but soon became ubiquitous as early germanium transistors were easily destroyed by this surge. Some automotive relays include a diode inside the relay case.

If the relay is driving a large, or especially a reactive load, there may be a similar problem of surge currents around the relay output contacts. In this case a snubber circuit (a capacitor and resistor in series) across the contacts may absorb the surge. Suitably rated capacitors and the associated resistor are sold as a single packaged component for this commonplace use.

If the coil is designed to be energized with alternating current (AC), some method is used to split the flux into two out-of-phase components which add together, increasing the minimum pull on the armature during the AC cycle. Typically this is done with a small copper "shading ring" crimped around a portion of the core that creates the delayed, out-of-phase component, which holds the contacts during the zero crossings of the control voltage.

Types of Relays:

  • Latching relay

  • Reed relay

  • Mercury-wetted relay

  • Mercury relay

  • Polarized relay

  • Machine tool relay

  • Coaxial relay

  • Time delay relay

  • Contactor

  • Solid-state relay

  • Solid state contactor relay

  • Buchholz relay

  • Force-guided contacts relay

  • Overload protection relay

  • Vacuum relays

  • Safety relays

  • Multivoltage relays

Relay application considerations:

Selection of an appropriate relay for a particular application requires evaluation of many different factors:

  • Number and type of contacts – normally open, normally closed, (double-throw)
  • Contact sequence – "Make before Break" or "Break before Make". For example, the old style telephone exchanges required Make-before-break so that the connection didn't get dropped while dialing the number.
  • Contact current rating – small relays switch a few amperes, large contactors are rated for up to 3000 amperes, alternating or direct current
  • Contact voltage rating – typical control relays rated 300 VAC or 600 VAC, automotive types to 50 VDC, special high-voltage relays to about 15,000 V
  • Operating lifetime, useful life - the number of times the relay can be expected to operate reliably. There is both a mechanical life and a contact life. The contact life is affected by the type of load switched. Breaking load current causes undesired arcing between the contacts, eventually leading to contacts that weld shut or contacts that fail due erosion by the arc.
  • Coil voltage – machine-tool relays usually 24 VDC, 120 or 250 VAC, relays for switchgear may have 125 V or 250 VDC coils,
  • Coil current - Minimum current required for reliable operation and minimum holding current, as well as, effects of power dissipation on coil temperature, at various duty cycles. "Sensitive" relays operate on a few milliamperes
  • Package/enclosure – open, touch-safe, double-voltage for isolation between circuits, explosion proof, outdoor, oil and splash resistant, washable for printed circuit board assembly
  • Operating environment - minimum and maximum operating temperature and other environmental considerations such as effects of humidity and salt
  • Assembly – Some relays feature a sticker that keeps the enclosure sealed to allow PCB post soldering cleaning, which is removed once assembly is complete.
  • Mounting – sockets, plug board, rail mount, panel mount, through-panel mount, enclosure for mounting on walls or equipment
  • Switching time – where high speed is required
  • "Dry" contacts – when switching very low level signals, special contact materials may be needed such as gold-plated contacts
  • Contact protection – suppress arcing in very inductive circuits
  • Coil protection – suppress the surge voltage produced when switching the coil current
  • Isolation between coil contacts
  • Aerospace or radiation-resistant testing, special quality assurance
  • Expected mechanical loads due to acceleration – some relays used in aerospace applications are designed to function in shock loads.
  • Size - smaller relays often resist mechanical vibration and shock better than larger relays, because of the lower inertia of the moving parts and the higher natural frequencies of smaller parts. Larger relays often handle higher voltage and current than smaller relays.
  • Accessories such as timers, auxiliary contacts, pilot lamps, and test buttons
  • Regulatory approvals
  • Stray magnetic linkage between coils of adjacent relays on a printed circuit board.

There are many considerations involved in the correct selection of a control relay for a particular application. These considerations include factors such as speed of operation, sensitivity, and hysteresis. Although typical control relays operate in the 5 ms to 20 ms range, relays with switching speeds as fast as 100 us are available. Reed relays which are actuated by low currents and switch fast are suitable for controlling small currents.

As with any switch, the contact current (unrelated to the coil current) must not exceed a given value to avoid damage. In high-inductance circuits such as motors, other issues must be addressed. When an inductance is connected to a power source, an input surge current or electromotor starting current larger than the steady-state current exists. When the circuit is broken, the current cannot change instantaneously, which creates a potentially damaging arc across the separating contacts.

Consequently, for relays used to control inductive loads, we must specify the maximum current that may flow through the relay contacts when it actuates, the make rating; the continuous rating; and the break rating. The make rating may be several times larger than the continuous rating, which is itself larger than the break rating.

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